Cascadia is a large masterplanned residential community being developed by Sekisui House on the northwestern edge of Calderwood Valley, near Shellharbour. Cascadia’s challenging topography meant retaining walls were essential for creating residential lots and establishing suitable road levels across the sloping site.
Orion was engaged to assist with the delivery of a 183-lot residential subdivision for Sekisui House’s Cascadia development in Calderwood, near Shellharbour. This included the civil infrastructure required to service the subdivision, with a major component of the works being the supervision of major retaining wall construction within proposed public reserve areas.
Orion was engaged as Superintendent for the subdivision works and Project Manager during the construction phase.
This included:
- Administering the contract
- Overseeing the construction phas
- Reviewing the proposed retaining wall design
- Proposing alternative retaining wall design options to improve value while maintaining the required engineering outcomes.
What was the approach taken for the project and/or how were any challenges addressed?
The original sandstone retaining wall design was for six metre wall heights, with additional constraints associated with stormwater outlets, available backfill widths, and future water quality treatment infrastructure. These requirements limited the available design options and contributed to escalating construction costs.
Following a review of the original design, Orion proposed the MagnumStone retaining wall system as an alternative to the sandstone retaining walls. The system consists of interlocking precast concrete blocks that form a gravity retaining structure, providing a more cost-effective construction solution.
The proposed design was assessed against the project’s structural, operational and long-term performance requirements to ensure compliance with the development objectives. The flexibility of the system also allowed it to be integrated effectively with the site’s stormwater infrastructure and future basin works.
Orion’s recommendation to adopt the MagnumStone retaining wall system resulted in an estimated construction cost saving of approximately $6 million compared with the original design.
The alternative solution also reduced construction complexity and material requirements while improving integration with the surrounding infrastructure. This provided the client with a practical, durable and cost-effective retaining wall solution that maintained all required engineering design and performance standards.
Project Management, Superintendency
Cascadia Calderwood
Orion was engaged as Project Manager and Superintendent for the Cascadia development in Calderwood, Shellharbour. Retaining walls represented a significant project cost due to the site’s challenging topography with walls reaching heights of six metres. After reviewing the original sandstone design, Orion recommended an alternative MagnumStone system that reduced construction complexity and material requirements. This practical solution maintained the required engineering and performance standards while delivering construction savings of approximately $6 million for the client.




